AAC cables are made of pure aluminum and are widely used in overhead power distribution

All Aluminum Conductor (AAC) cables are electrical conductors made entirely of aluminum strands. These cables are commonly used in urban power distribution systems, where their excellent conductivity, lightweight nature, and resistance to corrosion make them an ideal choice. However, despite these advantages, AAC cable not the preferred choice for long-distance transmission lines.

This raises an important question: Why do power transmission networks avoid using AAC cables for long distances, even though they offer good electrical conductivity and corrosion resistance?

To answer this, we need to examine the properties of AAC cables, the technical limitations they face, and how alternative conductors perform better in long-distance applications.


Understanding the Role of Conductors in Power Transmission

Electric power transmission involves transporting electricity from generating stations to distribution networks. The efficiency of this process depends on several factors:

  • Electrical Resistance: The ability of a conductor to allow current flow with minimal energy loss.
  • Mechanical Strength: The conductor’s ability to withstand mechanical stress, wind loads, and environmental conditions.
  • Thermal Stability: The conductor’s ability to handle high electrical loads without excessive heating.

AAC cables, while effective for short-distance power distribution, face challenges when used over long distances due to their material composition and physical properties.


Challenges of Using AAC Cables for Long-Distance Transmission

1. High Electrical Resistance Leading to Power Losses

One of the key reasons AAC cables are not preferred for long-distance transmission is their high electrical resistance.

  • Aluminum has higher resistance than copper:
    While aluminum is a good conductor, it has a higher resistance per unit length compared to copper. This means that, over long distances, AAC cables experience higher power losses in the form of heat dissipation.

  • Increased energy loss in transmission:
    As electricity travels through an AAC cable, a portion of the energy is lost due to the resistance of the aluminum strands. Over long distances, these losses accumulate, making transmission less efficient compared to other conductor types like ACSR (Aluminum Conductor Steel Reinforced).

2. Low Mechanical Strength and Tensile Capacity

AAC cables are composed entirely of aluminum, which has a relatively low tensile strength compared to steel or reinforced conductors. This creates several issues:

  • Limited ability to support its own weight:
    When strung over long distances, AAC cables sag significantly under their own weight, requiring additional support structures or shorter span lengths.

  • Vulnerability to mechanical stress:
    Strong winds, storms, and ice accumulation can cause AAC cables to stretch or break, leading to frequent maintenance and increased costs.

  • Not suitable for high-tension applications:
    Long-distance transmission lines operate under high mechanical tension to maintain clearance and reduce sag. AAC cables, due to their low strength, are unsuitable for such applications, making them a poor choice for extensive power transmission networks.

3. Poor Performance Under High Voltage and Heavy Loads

Transmission lines are designed to carry high voltage electricity over long distances efficiently. AAC cables struggle in such conditions due to:

  • Limited current-carrying capacity:
    Due to their high resistance, AAC cables cannot efficiently carry large amounts of current over extended distances. This leads to excessive heating and reduced efficiency.

  • Higher chances of overheating and expansion:
    When heavily loaded, AAC cables expand due to thermal effects. This can lead to excessive sagging, structural instability, and potential damage to the power grid.

  • Need for frequent maintenance:
    In long-distance transmission, conductors are expected to last for decades with minimal maintenance. However, the relatively weaker structural integrity of AAC cables makes them prone to wear and tear, requiring more frequent inspections and repairs.

4. Economic and Practical Limitations

Long-distance transmission networks require cost-effective and low-maintenance solutions. AAC cables have several economic drawbacks when used over extensive distances:

  • Higher infrastructure costs:
    Due to their low strength, AAC cables require more transmission towers to prevent excessive sagging, leading to higher installation costs.

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